- Turbo M10 Build -
50th Anniversary Edition

Here's a List of MODz Done Before the Turbo Build
Suspension:
- New control arms, tie rods and M3 offset bushings
- 325 trailing arms & Kmac adjustable TA bushings
- All poly everywhere else (sub-frame, tranny, diff, motor mounts...)
- D2 Racing RS Coilovers (See Pics Below)
- Rear TC Kline Shorty springs w/height adjusters (more range then the D2's)
- Combo of 325es and 325is sway bars
- Bavauto preload adjustable front strut brace and rear shock tower brace
- E36 2.7 lock to lock steering rack
Brakes:
-325 front vented discs (ATE Powerslots) w/Hawk HP+ pads
-325 rear oem discs w/PBR Metalmaster pads
- Braided steel and teflon coated lines
Tranny:
- A custom built Getrag by the one and only Jim Blanton (this thing is bullett proof)
- Connected to an M3 228mm clutch & flywheel
Diff:
- 3:91 LS
Tires/Wheels:
- Racing Dynamics Pro1 15x7
- Kumho V710 225/50 R15 (Awesome tires)
Engine:
- M10 of course!
- Redline is 7500RPM+
- 2002 forged crank (80mm stroke)
- Wiseco Forged pistons (92mm)
- All sorts of other stuff that make the crank and pistons work reliably and efficiently (My Secret)
Onboard Management:
- Stand alone fuel/ignition management (SDS EM4-4F) www.sdsefi.com
Car weight:
- 2267lbs fully wet and without driver
- M10 Turbo Manifold -
The 1st item for the build is an M10 Turbo Manifold with T3 adaptor flange.
It's a 1 5/8" equal length tubing split pulse manifold made by the one and only 'Good & Tight'.
(This manifold has now been modified with a T25 flange)
-Now a few Pics of Good & Tights Masterpiece-



11/17/2010: The Build Has Begun
The build will be by Hank, sign below


I will be listing incoming parts and as progress is
made I will show more of the 'changes' being done...
Installed: Adaptronic 440 Universal Select ECU
Features
- "3D" Fuel and Ignition maps (as on any sophisticated aftermarket ECU)
- Configurable ignition and injection outputs to suit different applications
- Inputs for water temperature, air temperature, auxiliary temperature (eg turbo), external Manifold Air Pressure sensor, Throttle Position Sensor, knock sensor, EGO (exhaust gas oxygen)
- Internal MAP sensor suitable for up to 40 psi of boost
- Outputs for four injector groups - allows full sequential injection up to 4-cylinders, or semi-sequential injection up to 8- cylinders
- Outputs for four igniter groups - allows full sequential spark up to four cylinders and wasted spark systems up to 8-cylinders, or any conventional distributor systems
- Eight configurable auxiliary outputs - four of which are configurable as high current outputs, three of which are PWM capable
- Eight configurable digital inputs
- Numerous diagnostic LEDs, including LEDs to indicate trigger input detection and injector/ignition outputs
- 3.5mm headphone jack for listening to knock
- PC interface via USB cable
- Field upgradeable firmware
- Datalogging via 'WARI' PC software
- Free support by forum, email and phone
- 12 month 'return to base' warranty
- Adaptive fuel control - with configurable tolerances and loop gains, and conditions under which adaptive behaviour takes place
- Narrow-band (factory EGO sensor) closed loop fuel control
- Flex Fuel control (requires fuel composition sensor to be fitted)
- High current programmable outputs - allows direct drive of solenoid valves for boost control, air bypass etc
- Special function programmable outputs - allows control of anti-pollution purge valves, air conditioners etc
- Open-loop and closed-loop idle bypass control - allows configuration of increased idle bypass amount based on low battery, electrical load, air conditioner, as well as correction based on RPM, optional ignition timing control for idle speed regulation
- Programmable for many different crank/cam angle sensor waveforms
- Open-loop and closed-loop boost control
- Dual closed-loop variable valve timing (VVT) channels
- Traction control and launch control
- Many other features
Battery Relocation Kit

Garrett GT28R AKA: GT2560r


Garrett GT28R and New Accessories
- Replaced Wastegate and Mount
(Needed to rotate compressor for top mount use)
- New Machined Oil/Water inlet/outlet (w/reducer)
- New Machined compressor inlet/outlet
- New Machined Divided Exhaust Exit Flange
(2.25" downpipe hole & 1.5" wastegate hole)

Intercooler
- 28" x 7" x 2.5"
- 2.5" inlet/outlet

Intercooler Piping
- 2.5" piping, couplers & clamps

12" SPAL Fan
- Push Version & 1250 cfm

From: R.C. Engineering
- RC Racing 550cc (52lb) Fuel Injectors

Intercooler Mounted
- It will be tucked behind a new (new for this car) front airdam

Turbo\Exhaust Mounted
- Exhaust is: 2.5" Exhaust + 1.5" Wastegate
Merged together into a 3" downpipe
Also notice fan delete

Progress View 1
- New Oil Cooler Mounted
- Intercooler piped
Progress View 2
- New Fuel Rail
- Remote Oil Filer
Progress View 3
- Rebuilt firewall (battery acid ate it up)
-General Overall view of setup
More Progress 1
- New Tires/Wheels Mounted

More Progress 2
- Side view of wheel offsets

More Progress 3
- Another side view

More Progress 4
- Piping, wiring and more progress

More Progress 5
- More progress

Installed
- Adaptronic ECU
- 325is Throttle Body
- Rear wheel sensors for Traction/Launch Control
- Turbo Blanket
- Quad Coil Pack
- SPAL Pull fan and SPAL Fan Controller V3
(Push version space used by oil cooler)
Progress= COMPLETE:
12/13/2011
Car is complete, but since winter is here we are testing some new things. More to come on that!
DYNO Results
Output averages @8psi max:
RWHP= Low 230's
RWTorque= Mid 240's
***Dyno picture coming soon***